Hyundai Santa Fe (TM): Body (Interior and Exterior) / Front End Module

Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual / Body (Interior and Exterior) / Front End Module

Front Bumper Beam Assembly. Components and components location

Components Location

1. Front bumper beam assembly

Front Bumper Beam Assembly. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Use a plastic panel removal tool to remove interior trim pieces without marring the surface.

•	Take care not to bend or scratch the trim and panels.

1.	Disconnect the battery (-) terminal.

2.	Remove the front bumper assembly. (Refer to Front Bumper - "Front Bumper Assembly")

3.	Remove the front radar unit. (Refer to Advanced Driver Assistance System (ADAS) - "Front Radar Unit")

4.	Disconnect the connector (A) and then remove the ambient temperature sensor (B).

5.	Loosen the bolts, nuts and remove the front bumper beam assembly (A).

6.	To install, reverse removal procedure.

Carrier Assembly. Components and components location

Components Location

1. Carrier assembly

Carrier Assembly. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Use a plastic panel removal tool to remove interior trim pieces without marring the surface.

•	Take care not to bend or scratch the trim and panels.

1.	Disconnect the battery (-) terminal.

2.	Disconnect the water cooled intercooler inlet hose and then drain the water cooled intercooler coolant. (Refer to Engine Mechanical System - "Coolant")

3.	Recover the refrigerant with a recovery/recycling/charging station. (Refer to Heating, Ventilation and Air Conditioning - "Air Conditioning System (Repair procedures)")

4.	Remove the front impact sensor connectors. (Refer to Restraint (AUTOLIV(Depowered)) - "Front Impact Sensor (FIS)")

5.	Remove the front bumper assembly. (Refer to Front Bumper - "Front Bumper Assembly")

6.	Remove the head lamps. (Refer to Body Electrical System - "Head Lamps")

7.	Remove the air cleaner. (Refer to Engine Mechanical System - "Air Cleaner")

8.	Remove the horn. (Refer to Body Electrical System - "Horn")

9.	Remove the front bumper beam assembly. (Refer to Front End Module - "Front Bumper Beam Assembly")

10.	Remove the condenser. (Refer to Heating, Ventilation And Air Conditioning - "Condenser")

11.	Remove the radiator. (Refer to Engine Mechanical System - "Radiator")

12.	After loosening the mounting bolts, remove the front end module carrier assembly (A).

13.	To install, reverse removal procedure.

❮Floor Carpet. Repair procedures

Repair procedures Replacement • Put on gloves to prevent hand injuries.

Front Bumper❯

Components and components location Components 1. Front bumper side bracket [LH] 2. Front bumper side bracket [RH] 3.

Other information:

Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual: Condenser. Repair procedures

Inspection 1. Check the condenser fins for clogging and damage. If clogged, clean them with water, and blow them with compressed air. If bent, gently bend them using a screwdriver or pliers. 2.

Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual: Ambient Temperature Sensor. Repair procedures

Inspection 1. Check the resistance of the ambient temperature sensor between terminals 1 and 2 whether it changes by changing the ambient temperature. 1. Ambient Sensor (+) 2.