Hyundai Santa Fe: Front End Module / Carrier Assembly. Repair procedures

Hyundai Santa Fe (TM) 2019-2025 Service Manual / Body (Interior and Exterior) / Front End Module / Carrier Assembly. Repair procedures

Replacement

•	Put on gloves to prevent hand injuries.

•	When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

•	Use a plastic panel removal tool to remove interior trim pieces without marring the surface.

•	Take care not to bend or scratch the trim and panels.

1.	Disconnect the battery (-) terminal.

2.	Disconnect the water cooled intercooler inlet hose and then drain the water cooled intercooler coolant. (Refer to Engine Mechanical System - "Coolant")

3.	Recover the refrigerant with a recovery/recycling/charging station. (Refer to Heating, Ventilation and Air Conditioning - "Air Conditioning System (Repair procedures)")

4.	Remove the front impact sensor connectors. (Refer to Restraint (AUTOLIV(Depowered)) - "Front Impact Sensor (FIS)")

5.	Remove the front bumper assembly. (Refer to Front Bumper - "Front Bumper Assembly")

6.	Remove the head lamps. (Refer to Body Electrical System - "Head Lamps")

7.	Remove the air cleaner. (Refer to Engine Mechanical System - "Air Cleaner")

8.	Remove the horn. (Refer to Body Electrical System - "Horn")

9.	Remove the front bumper beam assembly. (Refer to Front End Module - "Front Bumper Beam Assembly")

10.	Remove the condenser. (Refer to Heating, Ventilation And Air Conditioning - "Condenser")

11.	Remove the radiator. (Refer to Engine Mechanical System - "Radiator")

12.	After loosening the mounting bolts, remove the front end module carrier assembly (A).

13.	To install, reverse removal procedure.

Carrier Assembly. Components and components location

Front Bumper

Other information:

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Hyundai Santa Fe (TM) 2019-2025 Service Manual: Assist Handle. Repair procedures

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