Hyundai Santa Fe (TM): Front End Module / Carrier Assembly. Repair procedures

Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual / Body (Interior and Exterior) / Front End Module / Carrier Assembly. Repair procedures

Replacement
  
•
Put on gloves to prevent hand injuries.
•
When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
•
Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
•
Take care not to bend or scratch the trim and panels.
1.
Disconnect the battery (-) terminal.
2.
Disconnect the water cooled intercooler inlet hose and then drain the water cooled intercooler coolant.
(Refer to Engine Mechanical System - "Coolant")
3.
Recover the refrigerant with a recovery/recycling/charging station.
(Refer to Heating, Ventilation and Air Conditioning - "Air Conditioning System (Repair procedures)")
4.
Remove the front impact sensor connectors.
(Refer to Restraint (AUTOLIV(Depowered)) - "Front Impact Sensor (FIS)")
5.
Remove the front bumper assembly.
(Refer to Front Bumper - "Front Bumper Assembly")
6.
Remove the head lamps.
(Refer to Body Electrical System - "Head Lamps")
7.
Remove the air cleaner.
(Refer to Engine Mechanical System - "Air Cleaner")
8.
Remove the horn.
(Refer to Body Electrical System - "Horn")
9.
Remove the front bumper beam assembly.
(Refer to Front End Module - "Front Bumper Beam Assembly")
10.
Remove the condenser.
(Refer to Heating, Ventilation And Air Conditioning - "Condenser")
11.
Remove the radiator.
(Refer to Engine Mechanical System - "Radiator")
12.
After loosening the mounting bolts, remove the front end module carrier assembly (A).
13.
To install, reverse removal procedure.

    Components Location 1. Carrier assembly

    Other information:

    Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual: Components and components location

    Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual: Ultrasonic Sensor. Repair procedures

    Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the front/rear bumper. (Refer to Body - "Front Bumper Cover") (Refer to Body - "Rear Bumper Cover") 3.

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