Hyundai Santa Fe: Transfer Assembly / Transfer Fluid. Repair procedures

Hyundai Santa Fe (TM) 2019-2024 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Transfer Fluid. Repair procedures

Inspection
  
•
Transfer oil should be inspected and refilled every 60,000 km (40,000 mile) / 4 year.
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Loosen the oil filler plug (A).
[Diesel 2.2 TCI]

[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

3.
Check the oil level.
  
•
Oil level must be up to fill the hole, if not, add oil until it runs over.
4.
Install the oil filler plug with new gasket.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
5.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
Replacement
  
Change 
Capacity
Specification
Normal Use
 Severe Use
 Filled up to lower filler plug thread level.
[ Diesel 2.2TCI] : Filled up to lower filler plug thread
0.5L ± 0.0225L (0.13 U.S gal, 0.52 U.S qt, 0.44 lmp qt) ± (0.01 U.S gal, 0.03 U.S qt, 0.02 lmp qt)
[Gasoline 2.5, 3.5 MPI] : 0.65 L (0.17 U.S.gal, 0.69 U.S.qt, 0.57 lmp,qt)
 API GL-5, SAE75W/85 Hypoid gear oil
(SK HCT-5 75W85 equivalent)
No service required
 120,000 km
(80,000 miles)

Severe driving conditions
•
Driving in dusty, rough roads
•
Drivng in mountains areas
•
Driving for patrol car, taxi, commercial car or vehicle towing
•
Driving over 170Km/h
* Transfer oil should be replaced if the transfer assembly is fall into the water.
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Drain the transfer oil after loosening the drain plug (A).
[Diesel 2.2 TCI]

[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

3.
Install the drain plug with new gasket.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
4.
Refill the transfer specified oil after loosening the filler plug (A).
Specified oil : API GL-5, SAE75W/85 Hypoid gear oil (SK HCT-5 75W85 equivalent)
Capacity : Filled up to lower filler plug thread level.
Diesel 2.2 TCI : 0.5L ± 0.0225L(0.13 U.S gal, 0.52 U.S qt, 0.44 lmp qt) ± (0.01 U.S gal, 0.03 U.S qt, 0.02 lmp qt)
Gasoline 2.5 MPI: 0.65 L (0.17 U.S.gal, 0.69 U.S.qt, 0.57 lmp,qt)
[Diesel 2.2 TCI]

[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

5.
Install the filler plug with new gasket.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
6.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")

    Transfer Assembly

    ..

    Front Wheel Transfer Assembly. Repair procedures

    Removal [Diesel 2.2 TCI]    • Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift...

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