Hyundai Santa Fe: Timing System / Timing Chain Cover. Repair procedures
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Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
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In case of removing the high pressure fuel pump, high pressure
fuel pipe, delivery pipe, and injector, there may be injury
caused by leakage of the high pressure fuel. So don’t do any
repair work right after engine stops.
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Use fender covers to avoid damaging painted surfaces.
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To avoid damage, unplug the wiring connectors carefully while
holding the connector portion.
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Mark all wiring and hoses to avoid misconnection.
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1. |
Disconnect the battery negative terminal.
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2. |
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "Engine Cover")
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3. |
Remove the RH front wheel.
(Refer to Suspension System - "Wheel")
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4. |
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
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5. |
Remove the cylinder head cover.
(Refer to Cylinder Head Assembly - "Cylinder Head Cover")
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6. |
Remove the compressor.
(Refer to Heating, Ventilation Air conditioning - "Compressor")
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7. |
Remove the A/C compressor bracket.
(Refer to Lubrication System - "Oil Pan")
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8. |
Remove the oil pan.
(Refer to Lubrication System - "Oil Pan")
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9. |
Remove the engine mounting bracket.
(Refer to Engine And Transaxle Assembly - "Engine Mounting")
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10. |
Install the jack to the edge of ladder frame.
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Insert the rubber block between jack and ladder frame.
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Be careful not to damage the balance shaft and oil pump.
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11. |
Remove the crankshaft damper pulley.
(Refer to Drive Belt System - "Crankshaft Damper Pulley")
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12. |
Disconnect the engine ground cable (A).
Tightening torque :
6.9 - 9.8 N.m (0.7 - 1.0 kgf.m, 5.1 - 7.2 lb-ft)
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13. |
Remove the intake and exhaust variable force solenoid (VFS) valves (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
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14. |
Remove the timing chain cover (A).
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Be careful not to damage the contact surfaces of cylinder
block, cylinder head and timing chain cover.
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1. |
Install the timing chain cover.
(1) |
Using a gasket scraper, remove all the old packing material
from the gasket surfaces.
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(2) |
The sealant locations on the chain cover and the counter parts
(cam carrier, cylinder head, cylinder block, and ladder frame)
must be free of harmful foreign materials, oil, dust and moisture.
Spraying cleaner on the surface and wiping with a clean duster.
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(3) |
Before assembling the timing chain cover, liquid sealant should
be applied on the gap between cam carrier, cylinder head and
cylinder block.
Width : Ø 3.0 - 5.0 mm (0.1181 - 0.1969 in.)
Specification : MS 721-40 AA or AAO
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(4) |
After applying liquid sealant on the timing chain cover, assemble
the cover within 5 minutes after sealant was applied. Continuous
bead of sealant should be applied to prevent any path from oil
leakage.
Bead width
Whole section: Ø 2.5 - 3.5 mm (0.10 - 0.14 in.)
Specification : MS 721-40 AA or AAO
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(5) |
Install the timing chain cover. The dowel pins on the cylinder
block and holes on the timing chain cover should be used as
a reference in order to assemble the timing chain cover in exact
position.
Tightening torque
Bolts (A) : 39.2 - 44.1 N.m (4.0 - 4.5 kgf.m, 28.9 -
32.5 lb-ft)
Bolts (B,C) : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 -
8.7 lb-ft)
Bolts (D) : 18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 -
17.4 lb-ft)
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The engine running or pressure test should not
be performed within 30 minutes after the timing
chain cover was assembled.
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2. |
Replace the front oil seal if necessary.
(Refer to Timing System - “Front Oil Seal”)
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3. |
Install the other parts in the reverse order of removal.
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Removal and Installation
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Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift...
Removal
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Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift...
Other information:
1. Jack
2. Wheel lug wrench
The jack and wheel lug wrench are stored in the luggage compartment under the
luggage box cover.
The jack is provided for emergency tire changing only.
Jacking instructions
The jack is provided for emergency tire changing only...
Replacement
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When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components...
Categories
The front seat can be adjusted by using the control switches located on the outside
of the seat cushion. Before driving, adjust the seat to the proper position so that
you can easily control the steering wheel, foot pedals and controls on the instrument
panel.
WARNING
NEVER allow children in the vehicle unattended. The power seats are operable
when the vehicle is turned off.
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