Hyundai Santa Fe: Intake And Exhaust System / Intake Manifold. Repair procedures

Hyundai Santa Fe (TM) 2019-2025 Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold. Repair procedures

Removal and Installation
1.
Disconnect the battery negative teminal.
2.
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "Engine Cover")
3.
Remove the air duct and air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
4.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the intake manifold.
5.
Disconnect the purge control solenoid valve (PCSV) hose (A) and vacuum hose (B).
6.
Remove the purge control solenoid valve (PCSV) bracket (A) from intake manifold.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

7.
Remove the wiring bracket (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

8.
Remove the breather hose mounting bolt (A)
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

9.
Remove the intake manifold stay.
(1)
Disconnect the fastener (A) from intake manifold stay
(2)
Remove the intake manifold stay (B).
Tightening torque :
18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

10.
Remove the Intake Manifold (A).
Tightening torque :
18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

11.
Remove the electronic throttle control (ETC) module.
(Refer to Engine Control/ Fuel System - "ETC (Electronic Throttle Control")
12.
Install in the reverse order of removal.
  
•
When installing, replace with new gaskets.
•
When installing the intake manifold, tighten sequence shown.

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