Hyundai Santa Fe: Transfer Assembly / Front Wheel Transfer Assembly. Repair procedures

Hyundai Santa Fe (TM) 2019-2025 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly. Repair procedures

Removal
[Diesel 2.2 TCI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Remove the front driveshaft assembly. [Right side]
(Refer to Driveshaft and Axle - "Front Driveshaft")
3.
Remove the front propeller shaft assembly (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

4.
Remove the transfer case assembly.
(1)
Loosen the transafer assembly upper mounting bolts (A).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)
Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

[Gasoline 2.5 MPI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Remove the front drive shaft assembly. [Right side]
(Refer to Driveshaft and Axle - "Front Driveshaft")
3.
Loosen the bolts and then removing the roll rod assembly (A).
4.
Remove the front propeller shaft assembly (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

5.
Remove the transfer case assembly.
(1)
Loosen the transafer assembly upper mounting bolts (A).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)
Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

[Gasoline 3.5 MPI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Remove the front drive shaft assembly. [Right side]
(Refer to Driveshaft and Axle - "Front Driveshaft")
3.
Loosen the bolts and then removing the roll rod assembly (A).
4.
Remove the front muffler assembly.
(Refer to Engine Mechanical System - "Muffler")
5.
Remove the front propeller shaft assembly (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

6.
Remove the transfer case assembly.
(1)
Loosen the transafer assembly upper mounting bolts (A).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)
Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

Installation
1.
To install, reverse the removal procedures.
  
•
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
•
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE SPL-1 equivalent (MS511-07)
[Diesel 2.2 TCI]

[Gasoline 2.5, 3.5 MPI ]

•
Install the propeller shaft to be near runout marking (Transfer assembly 1ea (A), propeller shaft 1ea (B) each other.

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    Engine oil pressure warning light. Low fuel level warning light

    Engine oil pressure warning light

    This warning light illuminates:

    When the engine oil pressure is low.

    If the engine oil pressure is low:

    1. Drive carefully to the nearest safe location and stop your vehicle.

    2. Turn the engine off and check the engine oil level (For more details, refer to “Engine Oil” section in chapter 9). If the level is low, add oil as required.

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