Hyundai Santa Fe (TM): Transfer Assembly / Oil Seal. Repair procedures

Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Oil Seal. Repair procedures

Replacement
Transaxle side oil seal [Diesel 2.2 TCI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the transfer assembly side oil seal (A).
3.
Install the oil seal with a new one by using the special service tools [09473-D3600(A), 09231-H1100(B)].
4.
Remove the special service tools
5.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
6.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
Driveshaft side oil seal #1 [Gasoline 2.5 / 3.5 MPI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the dust cover (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
3.
Remove the oil seal #1 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
4.
Install the oil seal #1 (A) with a new one by using the special service tools (0K473-P2100, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
5.
Remove the special service tools
6.
Install the dust cover (A) with a new one.
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
7.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
8.
If the transfer oil is leaking, add the transfer with oil.
(Refer to All Wheel Drive System - "Transfer Oil")
9.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
Driveshaft side oil seal #2 [Gasoline 2.5 / 3.5 MPI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the dust cover (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
3.
Remove the oil seal #2 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
4.
Install the oil seal #2 (A) with a new one by using the special service tools (0K473-P2200, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
5.
Remove the special service tools
6.
Install the dust cover (A) with a new one.
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
7.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
8.
If the transfer oil is leaking, add the transfer with oil.
(Refer to 4 Wheel Drive System - "Transfer Oil")
9.
Install the front driveshaft [RH].
(Refer to Driveshaft and axle - "Front Driveshaft")
Driveshaft side oil seal #3 [Gasoline 2.5 / 3.5 MPI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the dust cover (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
3.
Remove the oil seal #2 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
4.
Remove the oil seal #3 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
5.
Install the oil seal #3 (A) with a new one by using the special service tools (0K473-P2300, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
6.
Install the oil seal #2 (A) with a new one by using the special service tools (0K473-P2200, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
7.
Remove the special service tools
8.
Install the dust cover (A) with a new one.
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]
9.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
10.
If the transfer oil is leaking, add the transfer with oil.
(Refer to 4 Wheel Drive System - "Transfer Oil")
Transaxle side oil seal [Gasoline 2.5 / 3.5 MPI]
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
3.
Remove the transfer assembly side oil seal (A).
4.
Install the oil seal with a new one by using the special service tools (0K473-P2400, 09231-H1100).
5.
Remove the special service tools
6.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
7.
If the transfer oil is leaking, add the transfer with oil.
(Refer to 4 Wheel Drive System - "Transfer Oil")
8.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")

    Removal [Diesel 2.2 TCI]    • Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.

    Other information:

    Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual: Temperature Control Actuator. Repair procedures

    Inspection 1. Turn the ignition switch OFF. 2. Disconnect the temperature control actuator connector. 3. Verify that the temperature control actuator operates to the cool position when connecting 12V to terminal 3 and grounding terminal 7.

    Hyundai Santa Fe (TM) 2019-2023 Service and Repair Manual: Rear Evaporator Core. Repair procedures

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