Hyundai Santa Fe: Coupling Assembly / Direct Electro Hydraulic Actuator Coupling. Repair procedures
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All units are filled up with coupling fluid (ultra-low viscosity
ATF) prior to shipping. Inspection, fill-up, and replacement
of coupling fluid is therefore not necessary (zero maintenance,
lifetime fluid).
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Coupling Maintenance Precautions
Maintain the coupling at a horizontal level.
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Refer to the handling caution level (A) when servicing the coupling
(removal, installation, replacement, etc.).

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Always maintain a horizontal posture.

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Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
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1. |
Loosen the rear propeller shaft assembly mounting bolts and then removing
the rear propeller shaft assembly (A).
Tightening torque :
49.0 - 68.6N.m (5.0 - 7.0kgf.m, 36.2 - 50.6lb-ft)
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2. |
Using a flat tool, separate the propellar shaft from 4WD coupling assembly.
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3. |
Disconnect the oil hydrulic motor connector (A).

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4. |
Disconnect the pressure sensor connector (A).

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5. |
Loosen the bolts and then removing the coupling assembly (A).
Tightening torque :
58.9 - 64.7 N.m (5.8 - 6.6kgf.m, 41.9 - 47.7 lb-ft)
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1. |
To install, reverse the removal procedures.
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Smear the splines (A) with molybdenum type high pressure
grease.
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When install the coupling, be careful not to damage
the oil seal (B).
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2. |
After replacing the coupling, reset the 4WD ECU's clutch learing using
the diagnostic tool.
(Refer to 4WD Control System - "Repair procedures")
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Description
4WD ECU processes signals from various sensors and determines the current road
and driving conditions. The ECU then utilizes this information to implement
precision control over the 4WD coupling's multi-plate clutch and variably adjust
the amount of torque delivered tothe rear wheels...
Description
The 4WD ECM controls the Pump Motor Pump (Actuator) to generating an oil pressure.
The pressure engages a multiple disk clutch to transfer torque to the rear wheels...
Other information:
Description
Power tailgate is an electro-mechanical system designed to provide power opening
and closing of the tailgate through the push of a button of a remote key (fob),
console switch, inner switch or an outside handle switch of the tailgate...
Inspection
1.
TCM ground circuit test : Measure the resistance between TCM and chassis
ground.
(Inspect the terminal connected to the chassis ground with the back
of harness connector as the inspection point of TCM side...
Categories

1. Inside door handle
2. Power window switches
3. Power window lock button/Electronic child safety lock button
4. Side view mirror folding button
5. Side view mirror control switch
6. Central door lock switch
7. Instrument panel illumination control switch
read more